Contents

  • Cover
  • Front matter
  • Introduction
  • Identifying and managing risk
    • Risk overview
    • Working smart and efficiently
    • Starting the job – be prepared
    • The job is not finished until it is signed-off
  • Basics
    • Roading terms
    • Basics about soil
  • Good construction
    • A well-constructed road
    • A well-constructed landing
  • Earthworks
    • The right machine for the task
    • Clearing and stripping
    • Cut and side cast construction
    • Cut and bench fill construction
    • Full bench construction with end-haul
    • Earthworks compaction
    • Landing construction
    • Forming road corners and in-bends
    • Final grading before metalling
    • Stabilising cut/fill slopes
  • Water control
    • Water control overview
    • Ditches
    • Road drainage culverts
    • Berms and cut-outs
    • Flumes
    • Silt traps and soak holes
    • Silt fences
    • Single culvert river crossings
    • Ford crossings
    • Bridges
  • Applying aggregate (metalling)
  • Repairs and maintenance
    • R&M overview
    • R&M common to new construction
    • R&M of road formation
    • R&M during harvesting operations
    • R&M of river crossings
  • Assisting loggers and harvesting rehab
    • Installing deadmen
    • Installing debris traps
    • Harvesting track rehabilitation (rehab)
    • Harvesting track rehabilitation – cut-outs
    • Landing rehab
  • Want to learn more?
  • Glossary

NZ Forest Road Engineering Manual: Operators Guide

  1.  ›
  2. Repairs and maintenance ›
  3. R&M of road formation
 

R&M of road formation

Weak or failed subgrade needs fixing.

  • The soft spot was dug out to 0.5 m below the finished road surface and will be backfilled with good material
  • The soft spot can now drain into the ditch
  • The soft spot was not dug deep enough
  • The new metal cannot drain into the ditch, which may create another soft spot!
  • Deepening the ditch drain may also improve the fix
  • The new material that replaced the soft spot was compacted to improve strength and help seal the surface
  • Aggregate with broken or angular faces are best as they lock together. Smooth stones don’t
  • Straight river run gravel laid over a weak formation caused this failure
  • River run gravel needs to be applied in a thicker layer. If it isn’t, the formation must be strengthened by compaction, geotextile, or other methods
  • Corduroy was laid after the road failed
  • The corduroy forms a layer to separate the subgrade from the metal. Corduroy also spreads vehicle weight across the subgrade
  • This rapid and guaranteed fix was essential because the road was needed for logging
  • This soft spot will continue to fail and allow water into the subgrade
  • The fix is to fill in the potholes and create road shape to shed water
  • If conditions allow, grading will improve the road. Grading in poor conditions may make the problem worse by opening the road up to water

Formation fails for a reason. Don’t do a half job of fixing them. You may be back there again otherwise!

Increasing the strength of the subgrade.

  • These photos show hydrated lime used to stabilise a road:
    • The lime is spread from a truck
    • It is ripped into the surface with the grader
    • A water truck is used to achieve optimum moisture before compacting
  • Good drainage, crossfall and compaction is essential
  • Use the road only when the lime has fully cured
  • Do not use lime in cool conditions as it doesn’t cure
  • Do not use agricultural lime as it won’t work
  • Geotextile strengthens a road by separating the weak subgrade from the metal
  • Separation stops the aggregate being worked down into the subgrade
  • Geogrids work by increasing the strength of the metal
  • The plastic grid helps lock the metal together; this increases its strength
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